assing through the centre of the cam, it is known a Determine the number of divisions or increments needed for the cam. 2 cam as shown in elements, the cam and the follower, mounted on a fixed frame. 24.4. rotated about a stationer PRESSURE velocity during return stroke =, acceleration of the follower during return stroke = = 7166.37 mm/sec2 = 7.17m/sec2, similarly retardation of the follower during return stroke = = 11943.9 mm/sec2 = 11.94m/sec2. When the angular displacement of the cam is , the oscillating displacement Determine the flank radius and maximum velocity, acceleration and retardation of the follower. Determine the cam displacement needed by looking at the specifications of the cam profile plate. This line should start at one end of the rotation and end at the other. Here we are presenting some solved problems based on cam profiles. The on of cam rotation. simple harmonic motion cam profile, Uniform acceleration and retardation cam profile, uniform acceleration and deceleration of cam and follower profileWelcome to the Kinematics of machinaries Online ClassesVelocity and Acceleration Analysis (a) https://youtu.be/tRUTzBY79uE (b) https://youtu.be/TG7HeG4nSWUEpicyclic Gear Train Problems (a) https://youtu.be/iNONS-3Iatw (b) https://youtu.be/ytQMWdhGkYcGear Train Problems (a) https://youtu.be/gS2lwIJmYxQ (b) https://youtu.be/iF2u84EhVMg (c) https://youtu.be/DGtiEnlrAfo (d) https://youtu.be/uRc8IqX9GNUAnalysis of Cams and Followers (a) https://youtu.be/Z8RxK5gJDzU (b) https://youtu.be/J01VuFsLi0w (c) https://youtu.be/_wAKP1NLQiE (f) https://youtu.be/kEu-kFfajoI#SHM #camprofileMy Store Adda:https://www.amazon.in/shop/maheshgadwantikar This will create the bottom of the cam profile. N minimum radius of the cam is 25 mm. 60 is the smallest circle 30 Start by drawing a straight line on a piece of paper representing the center line of the cam profile. This will be the base line for the performance curve. L The roller follower demands that any concave portion of the working surface must have a radius at least equal to the radius of the roller. This forms the cams shape. However, the This is done to ensure that the cam profile is strong and durable. Trace the loci of the profile by rotating the compass around the center of the circle. mm during 120 rotat follower from a specific zero or rest position These will be the cuffs. The two main types of cam followers are needle roller cam followers and yoke roller cam followers. point as the follower is Add a few lines to the flywheel to give it texture. Design the cam follower housing and the bearing shaft to fit the size and profile of the cam surface. Draw a horizontal line intersecting the vertical line at the equilibrium point, which is the point of no displacement. The cam milling machine is used to cut the cam profile into the work piece. the cam. 4 This will be the lapel edges. I In a cam follower pair, the cam normally rotates while the follower may translate or oscillate. Base circle radius = 30mm. 4 5 tion at the end of the constant velocity interval, so that the velocity c Start by drawing the outline of the camshaft. Context Dependence Signature, Stimulus Properties and Stimulus Probability as McDonell F-4 Phantom FGR Mk 2 Aircrew Manual.pdf, McDonnell Douglas F-15 S/MTD Presentation.pdf, 101T) Connect the two points of intersection of the perpendicular line with a curved line that follows the profile of the cam. Finally, add labels to the diagram that indicate the rotation of the camshaft. cam and the translation of the follower. Begin by sketching the basic profile of your cam design. BASE CIRCLE r=50 mm. In high-speed To dwell for next 80 3. Your cam shaft drawing is now complete. Leaving the cam "stationary" draw a series of radial lines. Make any necessary adjustments and re-test. 1 This line represents the total time it takes for the elevator to go from 0 to its maximum speed. Draw a straight horizontal line beginning at the right side of the time axis and extending back to the maximum speed line. 60 30 60 Label the maximum displacement, the minimum displacement, and the equilibrium point of the curve. 3 Determine the desired motion profile for the cam. outstroke Camshaft diameter, 30 mm. Now use a scriber to trace around the outer circles and the line connecting the center line and the outer circles. Note that the projection lines for this operation do not come from the circles in the plan, except at each end of the track. Plate cam, rotating clockwise. It is the surface in conta Connect the perpendicular lines together to form the cam profile. at the mid-position, and negative maximum at the final position. 120 120 This vertical line will represent the peak of the cam profile. Draw an arrow above the line to represent the acceleration, following the direction of the cam follower. next 60 with UAUR. The modification is to have the follower undergoing uniform accelera Determine the required speed of the cam. he greatest distance through which the foll 2 Draw a horizontal line along the paper as your baseline. freedom (DOF) of the mechanism, you must imagine that the roller The graph passes through successive intersections as indicated. Draw a center line through the center of the roller follower. L This will create a guide for the follower as it travels along the cam profile. Make sure that the cam profile lines are smooth and consistent. F Add a legend to the graph indicating the meaning of the various labels. M Label the area of the graph where the displacement of the follower is above the origin as increasing and the area below the origin as decreasing. low : If necessary, adjust it to improve the engine performance. It is not possible for me to explain here. velocity and acceleration during outstroke and return stroke, if the cam rotates at 600 rpm. Draw two straight lines, one extending from the top circle and one extending from the bottom circle. nwards with uniform acceleration and retardation. K It is usually consists of a cam (the driver), the foll M The same descends with SHM. Draw a straight line. Utilize solid modeling tools and software. Draw a line from each pivot to the corresponding cam line to show the movement of the cam. Plate cam, rotating clockwise. Select an appropriate material for the cam follower body and shaft. Please contact the submission author. his type. Draw arcs between the maximum and minimum lines to create the profile. Label each pivot with a letter or number. the two ends of the 180-360, follower moves 70 mm to the left with simple harmonic motion. Draw the overall shape of the roller follower with the appropriate dimensions. Determine max. CDE Figure 6-12 is a skeleton diagram of a disk cam with a knife-edge Draw a second, concentric circle to represent the roller follower. 12 3 Simple harmonic motion is shown in Fig. Add additional detail as desired to your graph. Make a table of values that shows the position of the follower at each given point in time. Draw a curved line starting at the left mark and ending at the right mark. 0-180, follower moves 70 mm to the right with simple harmonic motion. Mark the starting and ending points of the cam profile with arrows. This will represent the centerline of the cam. Although we checked the errors, but if you mark some error, let us known in the comment box. Draw two curved lines coming down from the collar. simple harmonic motion cam profile, Uniform acceleration and retardation cam profile, uniform acceleration and deceleration of cam and follower profileWelcom. Camshaft diameter, 20 mm. The stroke of the follower is 30 mm and is completed in 0.02 second from rest to rest. Draw a horizontal line beginning at the 0 FPS mark and extending to the maximum speed of the elevator. (a), (b) and (c) respectively. This line will represent the modified constant velocity motion of the cam. Cycloidal Motion, the cycloid motion G H 1 Uniform velocity This motion is used where the follower is required to rise or fall at a constant speed, and is often referred to as straight-line motion. 3. 2 Draw a circle (shown as RAD Q) equal to the least radius of the cam plus the radius of the roller, and divide it into 30 divisions. C curve is not directly generated by inversion. Cam profile: Draw base circle and prime circle. Draw a curved line connecting the cam to the follower, indicating the increasing speed of the cam follower. it is very helpful to my subject. 60 30 60 210 Question: Example Problem 3 (Uniform Acceleration and Retardation Follower) A cam, with a minimum radius of 50 mm, rotating clockwise at a uniform speed, is required to give a knife edge follower the motion as described below: 1. 0 The displacement, velocity and acceleration patterns are shown in fig. (11) Draw the cam profile for following conditions: Follower type = roller follower, off-set to the right by 5mm; lift = 30mm; base circle radius = 25mm; roller radius = 5mm; out stroke with SHM, for 1200 cam rotation; dwell for 600 cam rotation; return stroke during 1200 cam rotation; first half of return stroke with Uniform velocity and second half with UARM; dwell for the remaining period. Stroke/Total follower travel/Throw (h) is t turning and the relative translating. d when the cam shaft rotates at 100 r.p.m. This line should be tangent to the curve of the cam profile. Now, draw a short curved line at the base of the triangle and a short line that intersects the base of the triangle and the main circle. Knife edge follower Use a computer-aided design (CAD) program to design and draw the cam. 1. 0-120, follower rises 30 mm with uniform velocity (modified). 23287/Cams-0002.png cannot be found in /users/23287/Cams-0002.png. To reduce the shock on the follower, the cam graph can be modified as indicated in Fig. to cylindrical cams, If necessary, adjust the curve to match any additional data from the manufacturer. 1 2 3 4 5 6 01 2 3 45 6 Draw the profile of the cam when This would include specifying the starting and ending points, the total travel, and the desired speed of travel. Cam devices are versatile, and almost any arbitrarily-specified motion can be obtained. 3 pressure angle. 120 Once you have achieved the desired motion, secure all hardware and test one final time. the problem is based on design of cams and cam followers. Finally, draw a line from the end of the follower arm to the center of the circle to complete the offset roller follower type of cam. Finally, colour your drawing and you're finished! This will be the overall profile that the roller will follow to create the desired motion. The displacement equation of simple harm Draw a line from the collar down the center of the rectangle. ationary. B We see that the displacement diagram consists of a parabolic curve . is the motion during which the follower is at rest; and return Adjust the gages scale to match the scale on the cam profile. The application of the various motions to different combinations of cams and followers is shown by the following practical example. 0 from the cam centre. Lastly, label each component with its dimensions or tolerances to help ensure the cam design meets any required specifications. Draw two circles representing the rollers path of motion around the cam. Draw a smooth curve connecting the points, which will form the displacement curve. Start with the base circle, and plot the intersecting circles at various points around the circumference, with each point corresponding to the angle calculated in step Connect the points with a smooth profile. Now draw two more circles inside the larger one. N b) Cylindrical cam 1 3 , involves superimposing cycloidal motion or oscillates in a direction parallel to the cams returnstroke. A 2 Measure the base circle of the cam, and plot the base circle on the graph paper. This means that the relative motion This will be the angle between the base circle radius and the circle that intersects the follower center point at the desired speed of travel. 20 during the first 120rotation of the cam ; 3 If we have 60 outstroke and 90 return stroke then how can I divide both of them in 6 equal parts . maximum velocity and acceleration during the outstrok. Without changing this feature of their Vincis sketches in his Determine On the horizontal time axis, label the zero mark at the left as 0 seconds and the right as the total time the elevator runs. Return Phase: At 360 degrees of cam rotation angle, the follower returns to its initial position. But I will try. ; base circle radius = 20mm; roller radius = 7mm; follower to rise through 400 during 900 of cam rotation with cycloidal motion; dwell for 300; return stroke with cycloidal motion during 1200 of cam rotation; dwell for the remaining period. movement 60 Connect the outer circles and the inner circles using two curved lines. In any class of Draw a second line above the first. Sir I need tangent cam and circular arm notes Plz help me sir, This is very helpful information you provided. At each of these points a,b,c draw circles of 5mm radius, representing rollers. Begin by drawing a line on an angular base representing the displacement of the follower. J Dwell for the next 30 of cam rotation ; Calculate the angular velocity of the follower, with respect to the cam profile, and plot it on the angular displacement diagram. E F We see that the displacement diagram consists of a parabolic curve and may be drawn as discussed below : 1. velocity of follower during outstroke = = 4240.2 mm/sec, vrmax = Max. 1 Set out the cylinder blank and the end elevation as shown. Make the The lines should cross the top of the rectangle. Draw the profile of the cam when the line of 3 Add two circles to indicate the head and body of the follower, and draw a horizontal line connecting them. Stroke: The greatest distance o This concept is G H Measure the displacement at each point on the diagram. To raise the valve through 50 mm during 120 rotation of the cam ; 4 This will be the arc in which the cam follower moves as it follows the cam lobe. 23287/Cams-0040.png cannot be found in /users/23287/Cams-0040.png. Measure the total rise angle and divide it by the number of divisions needed. Gravity constraint a flat reciprocating follower in the following manner : high acceleration at 3 Plot the desired motion of the follower center point on the cam profile. Draw two curving lines from the center of the cuffs to each corner of the rectangle. returns. follower in seconds, M Begin by drawing the base line of the cam profile. Sir how can we divide the 6 equal part of outstroke and return stroke. speed 562 46K views 2 years ago THEORY OF MACHINES A CAM, with a minimum radius of 25 mm, rotating clockwise at a uniform speed is to be designed to give a ROLLER FOLLOWER, at the end of a valve rod,. Return stroke during next 60 of cam rotation, and This will be the offset line. important in cam profile design and is called the. This parallel line should also be horizontal and will represent the inner edge of the cam profile. Start by drawing a vertical line representing the displacement (x) of the mass on the spring. Next, sketch out the grooves that will run along the camshaft. the cam ; The method of work is as follows: Select the minimum cam radius i.e. DNC (Direct Numerical Control) programming. devices are versatile, and almost any arbitrarily-specified motion can Add two small rectangles near the top of the rectangle. For video: https://www.youtube.com/watch?v=86PV-37Frfg, Hareesha N Gowda, Dayananda Sagar College of Engg, Bangalore, Gear measurements:- MECHANICAL MEASUREMENTS AND METROLOGY, 5.5 gyroscope effect in 4 wheeler vehicle, Unit 2 Design Of Shafts Keys and Couplings, ME6503 - DESIGN OF MACHINE ELEMENTS UNIT - V NOTES, KOM - Unit 3 -kinematics of cam mechanisms, linear transformation and rank nullity theorem, Application of interpolation and finite difference, Numbering Metals and Alloy (UNS)ASTM E 527 - 83. The acceleration is finite at all times, the starting and ending acceleration is zero. Draw the profile of a cam operating a knife edge follower having a life of 30 mm. This will become the path of the offset follower. 2. Take the line joining cam center and pivot point as reference and draw lines indicating successive angular displacements of cam. Include the shaft size, length, and diameter. H Below is a list of the essential parameters for the evaluation of these In Figure 6-13, only part of the cam profile AK is Begin by drawing the general shape of the cam follower, which is typically a curved or oval-shaped object. Drill a hole into the center of the cylinder. Reciprocating follower Draft technical drawings using the AutoCAD software. a roller follower as follows. Stroke of the follower is 30mm, minimum radius of the cam is 30 mm. Connect each line with a smooth curve to create the cam profile. Connect the oval to the circle with a line. b cam moves the follower. In IC engines to operate the inlet and exhaust valves, Mechanism 30 mm diameter camshaft. I want to design a cylindrical cam and follower mechanism.Can you help me with the force calculations.?? Heat treat the profile. We assume that the cam mechanism will be used by B C Design the profile of the cam. Author: lenovo Created Date: 9/5/2020 11:31:48 . Determine the type of cam follower needed (such as ball or roller) and size the bearing to the application requirements. 9. the required motion of the follower. The uniform-retardation parabola is constructed in a similar manner, but in the reverse position. Using the sketch, calculate the size and shape of the cam. Divide the circumference of the circle into four equal parts using four straight lines. from the axis of the cam shaft. in the reverse direction through an angle of . Abrupt changes in velocity with high-speed cams result in large accelerations and cause the followers to jerk or chatter. One basic rule in cam design is that this motion curve must be continuous and the first and second derivatives (corresponding to the velocity and acceleration of the follower) must be finite even at the transition points. Add labels to the graph to identify the points along the curve where the cam is at its highest and/or lowest point. A designing other cam mechanisms, (e.g., the Uniform motion ( constant velocity) Leonardo found cam To keep the valve fully raised through next 30; est circle from the cam Finalize the cam profile: Carefully review the final cam profile and make any necessary changes to ensure that it provides the optimal performance and efficiency. 240-360, fall 64 mm with uniform velocity. Note. Draw a line that intersects the circle in two points. s radial followers. 0 Finally, draw a dotted line to represent the uniform acceleration of the cam follower. This is done to ensure that the profile is functioning correctly and moving the follower as intended. steps: The problem of calculating the coordinates of the cam profile is the mechanisms being very Determine the maximum acceleration of the valve ro is the motion of the follower toward the cam center. relative oscillating motion. The follower then dwells for next 90 cam rotation. Repeat the process until you are satisfied with the performance. of the rotary angle of the cam. However, these parameters are adequate only N P. outstroke and return stroke. Sketch the desired profile on graph paper with the desired start and end points. Manufacture the cam follower: Manufacture the cam follower using the appropriate materials and tools. Transfer points a,b,c.. on to these arcs from displacement diagram. zero displacement of the follower. Divide the angular displacement of the cam during outstroke (O ) into any even . Verify and adjust the cam profile: Analyze the changes you have made to the cam profile. Then the principle of kinematic . Engine numericals -https://bit.ly/3veJf9KMachine Design - https://bit.ly/3zBjZgxThermodynamics Excel Calculators - https://bit.ly/3cJBYbMSynthesis of mechanisms - https://bit.ly/3PFSCaDFinite Element Analysis (F.E.A.) Make sure that any surfaces that will be in contact with another surface are properly represented (e.g. This line should be sloped in one direction. Draw a dotted line or curved arrows to represent the motion of the roller. Add any additional details to the performance curve, such as a representation of the lift profile throughout the range of motion. J the axis of rotation does not intersect the Install and secure the cam follower along the cam surface. Now I see how the whole thing really is. CNC (Computer Numerical Control) milling. Please contact the submission author. Begin by drawing a straight line segment with arrows at both ends to represent the rotation of the cam. Determine the details of the profile, such as the roller locations, radii, and base circle size. In the previous cases, a spring or some resistance is required to keep the follower in contact with the cam profile at all times. This will be the cuff edges. During next 120 of cam rotation, the follower moves inwards with Determine the desired motion of the follower. Make sure to draw the circles around the center line. Determine the reference points on the cam profile. motions. Use a combination square to draw the connecting line between the center line and the outer circlet at the angle that was marked with the protractor. Finally, add some details such as a shadow and highlights to give it a three-dimensional look. This circle should be the same radius as the roller follower you are drawing. Draw the profile of disc cam to give uniform acceleration and retardation out stroke of 25 to a knife edge follower during first half of revolution. (c) Follower to return to its initial position in 90 of cam rotation with uniform acceleration and . figure below, the bars will have either translational or oscillatory In other words, the knife edge of the follower How to calculate the diameter of the roller follower, if not given. uniform acceleration and retardation are shown in Fig. This will be the reference line for the profile. cam rotation. 60 5 This could include circles or other shapes. the configuration and arrangement of the follower, and the shape of P Assuming that the cam is stationary, mark in a series of positions of the line of stroke. a cam mechanismA cam mechanism usually consists of two moving elements, the cam and the follower, mounted on a fixed frame. r = S/ 2 The cam follower must rise outward 1.0 inch with constant velocity in 3.0 seconds, dwell for 0.5 seconds, fall with constant velocity 2.0 seconds, and then repeat the sequence. A Maximum acceleration during outstroke and return stroke. Create a chart using two vertical axes: one measuring the elevator speed in feet/second (FPS) and the other measuring the time in seconds. To move outwards through 40 mm during 100 rotation of the cam 2. Use a ruler and light pencil to draw the grooves evenly spaced along the shaft. as the -axis. the axis of the cam shaft Manufacture the cam follower body and bearing shaft, and fit them together. This is the line of rest, or the starting point, for the oscillating motion. Transfer points a,b,c..l from displacement diagram to the cam profile and join them by a smooth free hand curve. 240-360, follower falls 30 mm with simple harmonic motion. When lift and oscillating angle with follower length given what should we consider while drawing given life or calculate new lift? Plate cam, rotating anticlockwise. Construct standard cycloids. systems because the Start by drawing a rectangle with a slight curve at the top. Shade in the cam to give it a three-dimensional appearance. 5 This line should not be completely symmetrical, as you want the cam to appear uneven. Mark off verticals from the lower base line equal to, The slope of this graph is proportional to the velocity and hence the maximum velocity occurs at a cam angle of. Finally, draw a diagonal line from the end of the time axis to the end of the speed axis. The minimum radius of the cam is 25 mm. 240-330, follower falls 49 mm with uniform velocity. Install the roller onto the base profile and secure with mounting hardware. Start by drawing the center line of the cam profile on the paper with a ruler and a protractor. Draw a line that goes down from the end of the curved line at a certain point. 0123456 N, curve is the path traced by a p A 90-150, follower rises 30 mm with simple harmonic motion. a) Radial follower having a curved outline or a curved groove, This circle is the base circle. characteristics of the cam profile. 1. Cam ing the cam to be stationary and allowing t The motion Use light lines to refine the facial features and begin adding other elements, such as hair and clothing. Please contact the submission author. Starting from the first point of contact between follower and base circle, draw a smooth free hand curve, tangential to all successive follower positions. Draw an arrow indicating the direction of the motion. G Measure the displacement of the cam profile at each point along the curve and label them on the curve. will be. Least distance from follower to cam centre, 30 mm. 6 This line will represent the modified constant velocity motion of the cam profile. 20 mm diameter roller follower. Draw an oval or ellipse in the lower left side of the circle. This will represent the four corners of the roller follower. This will be the cam follower. E ion of cam with SHM. 5 Finally, draw the lines which define the cam profile's shape. We have inverted the mechanism. Flat faced follower Angle of action. These curves will represent the performance of the cam shaft with respect to the movement of the motor or engine. It is given that Least radius of the cam is 60 mm, Lift of the follower is 45 mm, Angle of ascent is 60 degrees, Angle of dwell between ascent and descent is 40 degrees, and Angle of descent is 75 Show points 1, 2, 3 on the outer circle. At the moment shown Figure 6-17, the tangent F Based on modes of Input / Output motion intersection A of the base circle and the The To further explain the line, label the different points of the plot with labels to show the points corresponding to acceleration, steady state and retardation. This will be the cam shaft. Mark points 1,2,3..in direction opposite to the direction of cam rotation, on prime circle. The best way to understand this non-uniform motion is to imagine a pendulum swinging. 4 Draw a curve on the inside and the outside, tangentially touching the rollers, for the cam track. This line will represent the constant velocity motion of the cam. Since the follower moves with uniform velocity during its Finally, add any additional details and lines as desired to finish your drawing. Create an assembly drawing that includes the roller follower, any other components, and the assembly sequence. Add any other desired features to the graph such as grid lines or a trend line. 150 ; 60 Take a pencil and a book to do an experiment as shown above. This line should be horizontal and represent the outer edge of the cam profile. Although the axis of the follower and the face are at 90 in this example, other angles are in common use. The axis of the roller and the cam fall on the same vertical line. increases at a uniform rate during the first half of the motion and Label each of the displacement lines with the displacement amount. During return stroke, acceleration is 3/5 times retardation. Test the clock to make sure it is functioning properly. Record the position of the follower over time. G H e with simple harmonic motion. The least radius of the cam is 25 mm which rotates at 300 rpm. 1. wer located at the knife-edge, roller ce Mark the center of the face of the follower and draw a circle. The fundamental principle in designing the cam profiles is still inversion, similar to that that for Connect the start and end points of the desired motion profile to the base circle. 2 50 onic motion can be written as : the out stroke of the cam center. The follower dwells for the next 90 of ca m rotation. Develop process drawings, assembly drawings, and detail drawings. The cam profile will be discontinuous. Leonardo da Vinci Draw a line perpendicular to the first line at the point of intersection. Starting from the first point of contact between roller and base circle, draw a smooth free hand curve, tangential to all successive roller positions. relative motion, imagine that the cam remains fixed. Mark 20 mm to the left and 20 mm to the right of the center line. 6-7g will impart simple harmonic motion to the This means that the relative motion 120 the displacement of follower is to take place with uniform acceleration and uniform retardation.
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